Flexible Optical Solutions Manufacturing

Best-In Class Manufacturing Capabilities and Facilities

Jabil Optics are your ideal contract manufacturing partner for your Opto-electronics products and solutions. We specialize in design, prototyping through to pre-volume manufacturing and mass production.

The Huangpu Jabil Optics team is part of one of Jabil’s largest sites, giving you best-in class manufacturing capabilities and facilities.

Our 40,000+ sqft manufacturing floor is dedicated to highly automated FATP lines, producing complete sport cameras, tracking devices, AR/VR systems, and healthcare equipment optical components.

Beginning in 2007 with the manufacturing of our first camera module, our team, equipment, expertise, and processes now enables a daily production volume of 26,000 units. Our optical production capabilities include both autofocus and fixed-focus products.

Our optical production line includes:

  • Seven in-line die bonders and wire bonders
  • Eight lens holder bonders
  • Two ultrasonic cleaning lines
  • Two wafer washers
  • Three plasma cleaners

20+ active alignment machinery/equipment options (Pixid 300 and 500) used for cameras and AR/VR systems

Rely on our long history of optical precision mass production and high-volume manufacturing capabilities including:

  • Design and procurement of optical lens assemblies and sub-assemblies
  • New product introduction
  • High-volume production of optical solutions
  • Final goods assembly
  • Test
  • Pack-out

Manufacturing Execution System (MES)

Jabil MES is real-time shop floor control system providing world-leading manufacturing. Our manufacturing experts have direct access to the latest tools and equipment they need to build, test and track quality optical products.

Rely on our manufacturing team for complete end-to-end manufacturing and production including:

  • WIP
  • Routes
  • Equipment Administration
  • Part Allocation
  • BOM Administration
  • Setup Sheet Administration
  • Multilingual Instructions
  • Manual Test Entry
  • Manual Inspection
  • Analysis & Rework
  • Board Hold
  • Return Material Authorization
  • Process Verification
  • Component Level Traceability

Driven by a Lean Six Sigma team-oriented approach we capitalize on the best in tools, processes and people to meet your manufacturing and product goals. We use powerful real-time data to give you clear and accurate communications about your product scheduling, inventory, quality and shipping information.

The Jabil manufacturing team uses key report interfaces to keep everyone up-to-date and working together:

  • Part Line Verification (PLV)
  • Manual Inspection Entry (MI)
  • Test Analysis and Rework System (TARS)
  • Electronics Packout System (EPS)

We do not hold back information or only tell you what you want to hear. Jabil Optics are your trusted and reliable manufacturing partner.

Jabil Optics Advanced Manufacturing Capabilities

Rely on our core competencies and strengths of design and transfer in the manufacturing of customized Opto-electronics modules.

Our manufacturing team is supported by an interconnected team environment that includes expertise in:

  • Extreme miniaturization
  • Light management and efficiency
  • Light-weight systems
  • Low power design
  • Reliable and durable technology
  • Design for high volume manufacturing

Learn more about our core manufacturing capabilities. Contact us with any questions you have about how we can help you get from design to final product.

Packaging Capabilities

Jabil Optics packaging capabilities include:

  • 01005
  • 0201
  • 0603 Resistor nets
  • Micro-BGA
  • .35mm
  • (0.4 mm,384 I/Os,10x10mm)
  • CSP (0.5/0.4 mm)
  • QFN/MLF (0.4mm)
  • SMT Connector (0.4 mm)
  • TQFP (0.4 mm)
  • RF Shield
  • COB
  • CCGA (1.27mm,1584 I/Os,52x52mm)
  • Press Fit connector

Substrate Capabilities

Jabil Optics substrate capabilities include:

  • OSP's
  • Immersion Gold
  • NiAu
  • HASL
  • Micro vias
  • Buried vias
  • Paper Phenolic
  • FR4
  • Flex circuits

Process Capabilities

Jabil Optics process capabilities include:

  • Lead Free
  • Double sided single reflow process
  • In-Line Solder Paste Inspection
  • Pin-In-Paste process
  • ACF Bonding (Anisotropic Conductive Film)
  • Camera Module Assembly
  • COB ( Al. Au)
  • Auto-insertion for THT (Axial & Radial)
  • Adhesive printing and dispense
  • X-Ray Inspection(2D/3D)
  • BGA under-fill
  • Conformal Coating
  • Potting
  • Laser Marking
  • Laser Cutting
  • BGA+PTH Rework station
  • (SRT/AirVAC PCBRM/ZEVAC DRS24)
  • AVI ( Auto Vision Inspection)
  • Auto Screwing
  • Auto label applicator
  • Odd form insertion
  • Robotic Soldering
  • Selective Solder
  • No-Clean & Aqueous Clean Processes
  • Clean Room Assembly (Class 100/1K)
  • Hot Bar Soldering

Manufacturing Engineering Tools Capabilities

Jabil Optics manufacturing engineering tools capabilities include:

  • CAMX
  • Valor Trilogy 5000 (DFM/Programming)
  • Cluso Inspection System For NPI
  • CAMCAD Professional (Gerber Reader/CAD file converter)
  • PLV (Part line verification tool)
  • MES (Manufacturing Execution System)
  • Fuji Flexa
  • (Programming, Line Balance and Optimization)
  • ME Quotation Tools
  • MINITAB R14
  • AutoCAD
  • No-Clean & Aqueous Clean Processes
  • Clean Room Assembly (Class 100/1K)
  • Hot Bar Soldering
  • Camera Module Assembly
  • COB ( Al. Au)

Test Equipment Capabilities

Jabil Optics test equipment capabilities include:

  • Agilent 3070 ICT
  • Teradyne ICT
  • TRI ICT
  • Agilent & Vitrox AOI (smallest component to inspect is 0201)
  • X-Ray (5DX and X6K – automated)
  • ESS Chamber
  • Humidity Chamber
  • HALT and HASS
  • CheckSum ICT and on-Board Programming
  • Takaya (Flying Probe)
  • RF Equipment - (VSG, Spectrum/Network Analyzer, Power Sensor, Freq. Counter)
  • Agilent 8960 - (GSM/CDMA/WCDMA Testing)
  • Agilent N4010A (Bluetooth/WIFI)
  • CL200, Light Sensor Array
  • IC programming (DataIO, HiLo)
  • Bead Probe Technology
  • Optical Testing (ISMedia, Hivision, Imatest, Trioptics)

Software/Tools Capabilities

Jabil Optics software and tools capabilities include:

  • Jabil Test
  • NI TestStand
  • Labview/CVI
  • MS Visual Studio
  • Ateasy Programming Software
  • Image processing/test (Camera Module)
  • FabMaster - DFT
  • VayoPro
  • Tebo-ICT
  • Strain Gauge

Automation Capabilities

Jabil Optics factory automation capabilities include:

  • DFM Review and Concurrent Engineering
  • Process Mapping
  • Automation Concept Development
  • Proof of Principal or Concept
  • Equipment Evaluation and Benchmarking
  • Program Management
  • 3rd Party Integrator Selection
  • Equipment Selection
  • Equipment/System Validation
  • Installation
  • Automation Validation (IQ, OQ, PQ)
  • Transition to Production
  • Training and Support

Design Prototyping Capabilities

The Jabil Optics team in Jena, Germany has deep experience in supporting our customers from the early sample stage through to mass production. Our expertise in design, prototyping ensures that you have a flexible partnership with a team of optical experts committed to finding a solution that works best for you.

The Jabil Optics Jena team of engineers uses the best in state-of-the art production technologies and clean room manufacturing to take you from first samples to prototype to final product. Our core design, prototyping capabilities include:

  • Optical/Mechanical Design Reflux
  • Drawing Check and Tolerances
  • Assembly Process Flow Creation
  • Definition of Appropriate Assembly Technologies and Equipment
  • Mass Production Planning

Jabil Optics engineers have access to a range of tools and equipment, including:

  • 4-Axis Pick & Place
  • 4-Axis Passive Alignment
  • 10-Axis Active Alignment (Pixid 500)
  • 3-Axis CNC Machine (3D Milling)
  • Dispensing Robots
  • Hexapods
  • Vast Pool of Lab Equipment
  • Various 3D Printers
  • Clean Room (ISO class 7)

Jabil Optics Manufacturing for Today and Tomorrow

Backed by our long Carl Zeiss history, Jabil Optics are uniquely poised to give you a future-ready manufacturing capabilities.

Be confident that your optical solution meets the needs of today’s customers. And that our team has the drive and commitment to keep you at the forefront of optical product innovation.

Jabil Optics builds for excellence.

Contact us to discuss your optical manufacturing needs.