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Cardo Systems Sets New Standard in Helmet Communication Systems

Jabil's Manufacturing Expertise and Quality Focus Helps Cardo Systems Deliver Top-Quality Products for Motorcyclists and Skiers While Expanding Global Reach

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Today’s fast-moving world demands constant connectivity for everyone, whether they’re on two feet—or even two wheels. According to Bloomberg, the COVID-19 pandemic kickstarted an urban motorcycle boom as the number of two-wheeled vehicles surged during lockdown as part of a trend in socially distanced rides. In fact, the Motorcycle Industry Council reported an uptick of 11.4% in new-model motorcycle and scooter sales in 2020, reinforcing robust growth across the sector.

For the past decade, bike-to-bike communication has played an important part in elevating the motorcycle riding experience. Boasting an ever-growing list of innovations, “smart” motorcycle helmets now sport Bluetooth® wireless technology connectivity, mesh technology, wind-suppressing capabilities, natural language control and more. The latest in wireless helmet communications also is believed to boost motorcycle safety, primarily thanks to hands-free communications, integrated intercoms and navigation apps that alert riders to traffic, weather and road conditions.

As the pioneer in this space, Cardo Systems has spent years at the forefront of the industry with an extensive list of industry firsts. “We thrive on an endless desire to deliver state-of-the art wireless communications and entertainment systems,” explains Alon Lumbroso, CEO of Cardo Systems. “Our success comes from an extreme focus on three things: innovation, quality and an understanding of our customers’ needs and requirements.”

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Company

Cardo Systems

Industry

Consumer Electronics

Country

Israel

Employees

100+

Challenges

  • Rapid growth of premium motorcycle consumer brand necessitated world-class manufacturing and supply chain support
     
  • Stringent quality testing required to ensure robust product performance
     
  • Speed and agility in product development, supply chain and logistics needed to address rising customer demand

Solutions

  • Jabil’s world-class manufacturing capabilities kept pace with ever-increasing production volumes
     
  • Jabil’s supply chain expertise and dedicated Workcell model provided responsive support to mitigate risks, lower costs and ensure on-time deliveries
     
  • Jabil’s quality focus and acoustics experience supported production of industry-leading products

Benefits

  • Collaboration led to reduction in SKUs from hundreds to tens for streamlined supply chain management
     
  • 5X year-over-year growth fueled worldwide expansion across Europe, the U.S., Asia and Latin America
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  • ​​​​​​​Seamless collaboration fueling expansion into new markets, including skiing, snowboarding and professional sport
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Today, led by its PACKTALK, FREECOM and SPIRIT products, Cardo Systems is bringing a new generation of state-of-the-art wireless products to market with an array of standard features, such as over-the-air software updates, the most advanced Bluetooth® wireless technology 5.2 chip on the market and fast-charging capabilities. Long recognized for raising the bar in innovation, Cardo Systems also is known for its unflinching focus on quality. 

As a result, the company initiated a search for a global manufacturing solutions provider that could advance Cardo’s fast pace of innovation through collaboration. The search for a proven, quality-focused, tier-one manufacturer led to Jabil, known for its proven manufacturing expertise and decades of experience working with many of the world’s leading consumer brands. “Cardo had a very unique product that didn’t exist in the market, but what they really needed was help in scaling early-stage product designs for volume manufacturing,” recalls Scott Gebicke, President of Jabil Industrial. “We also provide a lot of supply chain leverage, as well as the opportunity to use different materials and components to evolve their products more cost effectively.” 

“We always look for quality, on-time delivery and cost from our manufacturing partner. Equally important is flexibility. Jabil has kept up with dramatic market changes, especially over the past two years, which is a very big advantage.”

- Alon Lumbroso, CEO, Cardo Systems

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