Our Automation Systems

Vidyard Cover

Jabil Precision Automation

CP150 Series Automation System

Flexible, High-Precision Automation Systems

The CP150 automation platform delivers future-proof flexibility to any production line by delivering a highly-modular, scalable system that addresses a variety of automation needs.

 

cp150_automation_system

Enhanced Capabilities 

Metrology

We design and deliver non-contact metrology solutions that increase production throughput and repeatability.

  • Ability to identify cosmetic defects, coating thickness, gaps, and offsets

  • High-speed multi-angle light triggering

  • Custom AI Defect generation software

Optical Inspection

Our inspection capabilities allow you to identify and measure micron-level defects and surface flaws to ensure your products maintain the highest standards of quality.

  • Cosmetic Defects
  • Coating Defects
  • Surface Finishes
  • Gaps and Offsets
  • Color and Gloss

Lamination

The ability to align, place, and cure our lamination capabilities delivers a streamlined process in your manufacturing processes.

  • Alignment repeatability within 10 microns
  • Scaleable for a variety of rigid and flexible material combinations
  • Non-contact “Bernoulli End-Effector” loading and unloading of materials
  • Automatic Planarity Adjustment

High-Speed Final Assembly

When it comes to high-speed, high-precision assembly we deliver robust capabilities designed to help you achieve your manufacturing goals.

  • Label Placement
  • Point-to-Point Soldering
  • Precision Dispensing
  • High-Speed Pick and Place
  • Vision-Based Alignment
  • Robotic Screw Fastening

Key Benefits

High Flexibility

The CP Series allows for a variety of configurations that can support any number of interrelated processes, production speeds, and quality levels. Configure pallet or edge-belt conveyors with either a reversible left-to-right or right-to-left conveyor flow to optimize your manufacturing processes.

Multiple Levels of Automation

The platform supports a wide range of processes, ranging from semi-automatic to fully automated modes, to help support your manufacturing objectives.

Redeployable

Future proof your investment by re-deploying the CP Series work cell for various applications. Common interfaces enable rapid change-over of applications; saving you time and money.

Key Features

  • Platforms can be configured in any orientation ensuring optimal support of interrelated processes, production speeds, and quality levels
  • Modular Z-axis and Theta axis (optional) available
  • Multiple Vision location options (up-camera or down-camera)
  • Standardized mounting flanges and control interfaces
  • Quick-change feeder mounting available
  • OSHA and ANSI compliant

CP150 Specifications

Machine Footprint

  • 1495mm (W) x 1275mm (D) x 1800mm (H)
  • 1495mm (W) x 1275mm (D) x 2268mm (H) – With Light Tower

Work Envelope

  • 700mm (X-axis) x 700mm (Y-axis)

Axes of Motion

  • 4 Axes (X, Y, Z, T) – Standard
  • 3 axes optional, Up to 16 axis compatible

Z Max. Stroke

  • 100mm – Standard

Theta

  • 360° – Standard

Manipulator Payload

  • Rated 3kg, Max. 6 kg (on Z-Axis) – Standard

Manipulator Repeatability

  • X, Y, Z ±25μm
  • T ±0.005°

Utility Requirements

  • Power 220VAC ±10%, 50/60Hz, 25 Amp
  • Air 5.2-6.9 bar, 57 L/min

Product Presentation

  • Edge Belt Conveyor
  • Pallet Conveyor
  • Manual Load
  • Dual Shuttle
  • Rotary Table

Feeder Slots Available

  • Feeders (Label, Tape, Reel, Tube)
  • Tray Loader/Unloader
  • Manual Load Stack

Electrical I/O

  • User I/O – 24 VDC, 16 General Purpose Inputs / 16 General Purpose Outputs (NPN)
  • Expansion I/O – 16 Inputs / 16 Outputs per expansion card (NPN)
  • Remote I/O – 20 Inputs / 12 Outputs per Remote card (NPN)

Pneumatic

  • Remote valve bank(s) optional
  • Remote Vacuum Optional

MES Connectivity

  • Jabil ARVIS Visual Programming Environment

Controls

  • Advantech PC with Windows 10
  • Beckhoff TwinCAT3 Controller
  • ARVIS PC GUI

 

SIM500 Series Automation System

 

A Flexible, Cost-Effective Automation System

Jabil’s Standard Integration Module (SIM) platform utilizes interchangeable modules to automate basic to complex production applications. Pre-engineered solutions minimize risks, simplify integration, and reduce lead-time. SIM platforms can be used inline or as stand-alone workstations.

 

SIM500_automation_system

Key Capabilities

  • Pick and Place

  • P2P Soldering

  • Screw Fastening

  • Label Placement

  • Vision-Based Alignment

  • Precision Dispensing

Key Features

  • The SIM is a re-deployable system featuring common interfaces that enable rapid change-over of applications

  • The platform supports a range of processes from semi-manual to fully automated

  • The platform can be fitted with a pallet conveyor or edge belt conveyor, with reversible left-to-right or right-to-left conveyor flow

  • Platforms can be configured in any orientation ensuring optimal support of interrelated processes, production speeds, and quality

  • Modular Z-axis and optional Theta axis

  • Vision location options (up-camera or down-camera)

  • Standardized mounting flanges and control interfaces

  • Quick-change feeder mounting

  • Full safety guarding (OSHA and ANSI compliant)

Equipment Options

  • XYZ Cartesian
  • Edge Belt or Pallet Conveyor
  • Pneumatic Shuttle (future)
  • Board Support (tall stroke)
  • Theta Axis on Manipulator

  • Vision Up-Camera or Down Camera

  • Barcode Reader

 

SIM500 Specifications
Machine Footprint
  • 1118mm x 1600mm
Work Envelope
  • With Clinch Envelope 76mm x 76mm to 356mm x 240mm
  • With Board Support 76 x 76mm to 356 x 254mm
Axes of Motion
  • 4 Axes (X, Y, Z, T)
Z Max. Stroke
  • 180mm
Theta
  • 360°
Manipulator Payload
  • Rated 3kg, Max. 6 kg (on Z-Axis)
Manipulator Repeatability
  • X, Y, Z ±50μm
  • T ±0.005°
Utility Requirements
  • Power 220VAC ±10%, 50/60Hz, 30 Amp
  • Air 5.2-6.9 bar, 57 L/min
Product Presentation
  • Edge Belt Conveyor
Feeder Slots Available
  • 4 Slots (6 and 10 slots optional)
Electrical I/O
  • User I/O 56 Inputs / 48 Outputs
  • Expansion I/O 27 Inputs / 20 Outputs (expandable by using stackable modules)
Pneumatic
  • 14 Valves Wired
MES Connectivity
  • Jabil IQware™ Visual Programming Environment
Controls
  • Advantech PC with Windows
  • Epson RC-180 Motion Controller
  • Epson Manual Control Pendant
 

IQPS Series Automation System

A Flexible, Cost-Effective Odd-Form Automation System

The IQps™ is a low-cost automation platform that offers an ideal solution for Odd Form Pick-and-Place and other circuit assembly applications. Easy-to-use motion and vision controls provide excellent capabilities. Standard assembly tools provide great system flexibility. Fully configurable, the IQps™ is an excellent choice for standard and custom odd form applications.

 

 

IQPS odd form automation system

Key Features

  • Active or programmable lead clinch

  • Ability to handle virtually all component types

  • Quick-change feeder slots

  • Edge belt conveyor with board stop and board locating tooling

  • EPSON 4-axis SCARA Robot with motion controller

  • Simple, intuitive IQware™ application software

  • EPSON 4-axis SCARA Robot with motion controller
  • Simple-to-use IQware™ application software and intuitive operator interface, via Windows PC and manual control pendant
  • Edge belt conveyor with board stop and board locating tooling, as well as board support
  • Active or Programmable Lead clinch (optional)
  • Quick-change feeder slots accept all standard part feeders. Options for 4, 6, or 10 feeders
  • Compatible with standard CHAD Grippers, including standard mechanical and vacuum grippers, plus the CHAD PIE™ compliant gripper
  • Ability to handle virtually all component types, including axials, radials, pin headers, capacitors, connectors, transformers, relays, TO-220’s, displays, LED’s and more
  • Custom specifications can be accommodated
  • Full safety guarding (OSHA and ANSI compliant)

System Options

  • Active Clinch Heads
  • Programmable Single Pin Clinch
  • 3-Section Conveyor
  • Auto-Width Conveyor
  • Vision Board Location or Part Location
  • Bar Code Reader
  • Product Traceability Options

Grippers

  • SGE Single Grip End Effector (mechanical or vacuum)
  • MGE Multi-Grip End Effector
  • PIE 3D Compliant “Floating” Gripper

Feeders

  • RC Radial Tape Feeder
  • AF Axial Tape Feeder
  • TM Tube Magazine Feeder
  • Bowl & Inline Feeder
  • Tray Feeder

WaferMate 300 Series Wafer Handling System

 

High-Performance Wafer Handling Automation Systems

The WaferMate300 is a highly configurable, BOLTS-compatible robotic wafer-handling platform that mates high performance with cost competitiveness. As an ISO Class-2 clean EFEM, this platform includes all applicable mini-environment components, E84 compliance, and rear hand-off.

 

WaferMate 300 Wafer Handling System

Key Features

  • Supports a wide range of wafer process tools & environments

  • Available in single and dual load port configurations

  • Can service up to 3 process tools at once

  • Adaptable for 200mm and smaller substrates

  • Offering a range of end effector technologies - including vacuum, Bernoulli non contact, edge grip, and more
  • Full safety guarding (OSHA and ANSI compliant)
  • Cleanliness levels down to ISO Class-2
  • CE, SEMI S2, and SEMI S8 Compliant

Available Accessories

  • FOUP Opener
  • SMIF Pod Opener
  • Aligner
  • Optical Character Recognition (OCR) Systems
  • Barcode Readers
  • Radio Frequency Identification (RFID)
  • Ionization Bars
  • Mini Environment
  • Wafer Flip Module
  • Pallet Transfer Station
  • Wafer Conveyor / Oven Interface
  • SMEMA & SECS/GEM Interfaces
WM300 Specifications
Machine Footprint
  • 991mm (W) x 559mm (L) x 2063mm (T) (Single Loadport)
  • 991mm (W) x 1041mm (L) x 2063mm (T) (Dual Loadport)
Wafer Alignment
  • to ± .05°
Wafer Placement
  • ±100µm
Clean Room Classification
  • Up to ISO Class 2 (Optional)
Wafer Interface Options
  • SMEMA
  • SECS/GEM
Cassette Positions Available
  • Up to 4 x 200mm Cassettes
Loadport Positions Available
  • 1 or 2
MTBF
  • 60,000 hours
Compliance Standards
  • CE
  • SEMI S2
  • SEMI S8
Uptime
  • >97%
Handling Capabilities
  • Thin Wafers
  • Warped Wafers
  • Thick Wafers
  • Glass Wafers
  • Bonded Wafers
  • Perforated Wafers
  • Trenched Wafers
  • Taiko Wafers

 

WaferMate 200 Series Wafer Handling System

 

High-Performance Wafer Handling Automation Systems

The WaferMate200 is a high-performance wafer-handling platform, engineered for the expert automation of semiconductor wafers and similar substrates. The standard SMEMA interface provides the most cost-effective wafer-level process solution for systems that traditionally fit a conveyor layout.

 

wafermate 200 wafer handling system

Key Features

  • Pairs seamlessly with multiple types of process tools
  • Configurable for two, three, or four cassette positions
  • Suitable for all open cassette presentation formats
  • Suitable for 50mm to 200mm wafers or 300mm from shipping cassette
  • Can accommodate film frames, special thin and warped wafer components
  • Full safety guarding (OSHA and ANSI compliant)
  • Cleanliness levels down to ISO Class-4
  • CE, SEMI S2, and SEMI S8 Compliant

Available Accessories

  • Aligner
  • Optical Character Recognition (OCR) Systems
  • Barcode Readers
  • Ionization Bars
  • Mini Environment
  • Wafer Flip Module
  • Pallet Transfer Station
  • Wafer Conveyor / Oven Interface
  • SMEMA & SECS/GEM Interfaces
WM200 Specifications
Machine Footprint
  • 1194mm (W) x 769mm (L) x 1812mm (T)
Wafer Alignment
  • to ± .05°
Wafer Placement
  • ±100µm
Clean Room Classification
  • Up to ISO Class 4 (Optional)
Wafer Interface Options
  • SMEMA
  • SECS/GEM
Cassette Positions Available
  • Up to 4 x 200mm Cassettes
MTBF
  • 60,000 hours
Compliance Standards
  • CE
  • SEMI S2
  • SEMI S8
Uptime
  • >97%
Handling Capabilities
  • Thin Wafers
  • Warped Wafers
  • Thick Wafers
  • Glass Wafers
  • Bonded Wafers
  • Perforated Wafers
  • Trenched Wafers
  • Taiko Wafers

 

Contact Us

Get in touch with one of our automation experts and see how we can help support your next automation project.

Ready to Automate?

Get in touch with one of our automation experts

Contact us